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As you drive up to the Walquist farm in Southern Illinois, the first thing you'll notice is how really beautiful it is, with a white fence surrounding lush green pastures, three tall silos, a set of freshly painted white barns, and a mailbox with black and white Holstein spots letting you know this is a dairy farm. But where are the cows? They're all inside on this hot summer day. Tom and Howard Walquist of Belknap, Illinois, probably have the only cows in America enjoying the comforts of air conditioned barns this summer.
It sounds crazy, air conditioned barns? The Walquists were skeptical, too. But in 1993 they decided they had to do something. Heat stress was causing a drastic drop in milk production each summer and production wouldn't come back up until close to December. Fertility rates were low. Abortions were common. Some cows even died because of heat stress. Tom Walquist says they tried water sprays to cool the cows, but that caused another problem. "As soon as you put water on a cow you have the potential for staph infection problems. That's serious," Walquist says. When they started talking about air conditioning as a possible answer, no one gave them much encouragement. "The really 6 ILLINOIS COUNTRY LIVING AUGUST 1996
astounding thing is that no one had any research on it," says Walquist. "I called Florida, Oklahoma, Montana, the University of Illinois, just about everywhere I could think of. Everyone thought it was crazy." With no research available, the Walquists decided to test their idea anyway, first in an older barn. If it worked, they would use air conditioning in a new barn they were planning.
In the summer of 1993 they started the project with two five-ton units, then they added a third unit. The barn already had six inches of insulation in the walls and ceiling. Even on a 100° day they were able to maintain a comfortable 75° in the barn. Humidity was also lower. If the outside temperature was above 80° they kept the cows inside for up to 14 hours during the day. If it stayed hot through the night the cows would remain inside for 24 hours. "We'd usually let them out after milking and the sun went down and it cooled off. That's when they'd chase each other and play," Walquist says.
The pay off wasn't just in healthy and playful cows. Walquist says they've seen milk production increase at least 15 pounds per cow each day over previous summer production levels. The added air conditioning cost is between 36 and 38 cents per cow per day. With milk prices at 14 cents a pound, the Walquists saw a positive cash flow that justified plans for air conditioning the new barn. In addition to higher summer milk production, Walquist says fertility rates also increased. The new barn, built in 1995, is 54 feet wide and 164 feet long. Equipped with six five-ton air conditioners, it can keep more than 60 cows comfortable. Walquist says their installed cost for the air conditioning system, which also provides ventilation, was actually lower than it would have been for adequate cooling fan capacity. "With fans you can't AUGUST 1996 ILLINOIS COUNTRY LIVING 7 believe how much air you have to move to keep the cows cool," he says. Walquist has an office next to a 20-stall milking parlor. He's just now installing a window air conditioner in the office. Cows come first with Walquist. At night in the office, records are updated on a computer, Walquist says, "Individual accounts on the dairy, corn, beans and alfalfa are kept so we have internal receipts and expenses between those enterprises. That gives us a really good insight into what is making money and what isn't."
Ron Medlin, member services director for Southern Illinois Electric Cooperative, and Mike Logeman, electrical engineer, helped the Walquists make sure the new air conditioned barns had adequate wiring and transformer service. Medlin says the dairy requires a 400-amp service, half of it for air conditioning alone. Walquist says he first met with Medlin several years ago when the farm had stray voltage problems at the dairy. "We had a nightmare with that. We had seven to 10 volts coming in on the ground, but Ron stuck in there with us and wouldn't let it go. I just really appreciate that," Walquist says. Although some might call them a little crazy for trying to air condition cows, Medlin disagrees. He says, "These dairy farmers are quite innovative and very good businessmen." Now that their "crazy" idea seems to be working, the Walquist have another problem. They have had so many visitors, TV crews, bus loads of university professors and farmers from as far away as South Carolina and Virginia, that Walquist jokes he might have to hire a PR man to handle all the attention so he can get back to milking.
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